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Bring 'em back: Top 10 auto recalls

Automakers set a record last year for recalls. Notices went out 598 times and 30.6 million vehicles came from owner driveways to dealership shops for critical repairs. This was 6 million more cars than were recalled in 2000, when the Ford Explorer-Firestone tire fiasco helped drive recalls to a previous high.

But automotive bring-backs are nothing new. Some of the worst problems and subsequent manufacturer-mandated repairs happened more than 30 years ago. Compared to some of these historic recalls, 2004's largest single recall -- 3.6 million GM vehicles with defective tailgate cables -- seems downright minuscule.

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Here are the top 10 recalls to date. Because of the way cars are produced nowadays, a manufacturer recall means several different makes will be involved in each recall:

1. Faulty ignitions: Ford Motor Co. offered to replace 8.6 million faulty ignitions in 1996 after more than 875 consumers complained about the device causing a small fire. Vehicles affected include 1988-93 Escorts, Mustangs, Tempos, Topazes, Thunderbirds, Cougars, Crown Victorias, Grand Marquis, Lincoln Town Cars, Aerostars, Broncos and F-series trucks.

2. Engine mounts: General Motors recalled 6.7 million cars and trucks in 1971 because of an engine mount that sometimes separated, allowing the engine to lift and push down on the throttle, causing the vehicle to take off like a rocket. Models affected were Belair, Brookwood, Camaro, Caprice, Chevrolet, Chevy II, G Series, Impala, Kingswood, Nova, P Series, C Series and Townsmen.

3. Suspension bolts: GM offered to replace the bolts on the suspension of 5.8 million cars in 1981. If the bolts wiggled loose at the wrong time, the driver would lose the ability to steer the car. Models affected were Buick Century and Regal, Chevrolet El Camino, Malibu, Monte Carlo, GMC Caballero, Oldsmobile Cutlass, Pontiac Grand Prix and Lemans.

4. Shoulder harnesses: The shoulder harnesses for seat belts on 1970 and 1971 Ford vehicles, including Rancheros, Lincolns, Mercurys and Fords (there was a model then called a Ford, a Ford Ford, so to speak), tended to fray and come loose from the metal that attached them to the frame. In 1972, Ford asked to replace them in 4.1 million cars and trucks.

5. Engine shields: In 1973, GM asked to install 3.7 million shields beneath the engines of many of its models to prevent stones from getting into the steering mechanism and disabling it. Affected models included Buick Centurion, Electra, Estate Wagon, LeSabre, and Riviera; Chevrolet Belair, Biscayne, Brookwood, Caprice, Impala, Kingswood, Kingswood Estate, Townsmen, Oldsmobile 88 and 98, and Pontiac Bonneville, Grand Ville and Catalina

6. Safety belt releases: The red release buttons that said "Push Here" on the safety belts of Hondas and Acuras cracked and disintegrated causing the belt to fail or trap passengers in their seats, an even more serious problem in the event of an accident. In 1995, American Honda Motor Co. recalled 3.7 million Civics, Preludes and Accords; also coming back were Acura Legends, Integras and NSX models.

7. Wiper arms: In 1972, Volkswagen of America offered to replace the windshield wiper arms on 3.7 million aging VW Bugs built between 1949 and 1969 because they worked loose and allowed the windshield wipers to go careening off into space.

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-- Posted: Feb. 15, 2005

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